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Rubber Conveyor Belts

MISSION STATEMENT
QUALITY POLICY

  • Standard manufacturing process in tune with global technologies.
  • Consistently high quality products with continuous R&D.
  • Exceptional emphasis on client satisfaction.

Established in the year 1997 We have an in-house facility for finished products coupled with skilled and will qualified engineers, to Vulcanise conveyor belts ideally suitable for various applications like Steel, Coal, Mining, Food Processing, Cement, Fertilizers Paper Industries etc.

CONVEYOR BELTING
We the conveyor belts with the following reinforcement material coupled with the most appropriate cover grades for various applications and extraordinary service conditions. Synthetic fabric reinforced: Nylon/Nylon-N/N Polyster/Nylon-EP 2. Cotton/Cotton reinforced: We offer belts in width ranging upto 1200mm.

IMPROVED TROUGHING RESULTING IN HIGHER CAPACITY UTILIZATION:
Due to excellent transverse flexibility of Vair synthetic conveyor belt, deep troughing of carcass is possible which increase volumetric transfer capacity.

EXCELLENT ROT RESISTANT CONVEYOR BELTS:
Eliminates problem of mildew action on carcass, ensuring total protection against the damaging effects of moisture, even under severe wet conditions wherein fabric deterioration is virtually eliminated.

HIGH ADHESION LEVELS
This is possible by utilising the inherent nature chemical bonding, which provides adhesion between cover to ply and ply to ply, Consequently, it contributes to edge wear resistant higher edge and carcass consolidation and eliminates cover peeling and ply separation.

GREATER IMPACT RESISTANCE
The increased inter ply rubber thickness maximizes the impact absorption and reduces carcass damage. The outstanding impact resistance makes the use ur breaks redundant.

SUPERIOR EDGE DESIGN
Since synthetic fabric is totally rot resistant, the cut edge construction and the hardwearing exposed nylon givegiceacriter resistance to edge damage. Hence, Rubber synthetic conveyor belts are recommend with cut edge construction, as they will perform effectively even under the most adverse environments.

CONTROLLED BELT GROWTH
Rubber synthetic conveyor belt is manufactured with the best quality of fabrics to minimize elongation and to ensure controlled belt growth in service.

STORAGE
Rubber synthetic conveyor belts are resistant to moisture and they can be stored outdoors in original packaging for limited periods only, as longer periods may results in premature ageing of the belting. However, the stored belts should not be exposed to direct sunlight, oil, grease, solvents and acids as this can damage the belts.










BELT STRENGTH Type MAXIMUM RECOMMENDED WORKING TENSION MAXIMUM WIDTH FOR ADEQUATE LOAD SUPPORT(MM) MINIMUM WIDTH FOR ADEQUATE TROUGHING (MM ) RECOMMENDED MINIMUM PULLEY DIAMETERS (MM) NOMINAL CARCASS THICKNESS AND WEIGHT
Over 60%-100% Type of Pulley Over 30%-60% Type of Pulley Up to 30% Type of Pulley Carcass Thickness (mm) Carcass Weight (Kg/sq.mtr)
Rating Vulcanized
Splice
(N/mm2)		 Mechanical
faster
(N/mm2) 		Material Density Tonnes / m3 Troughing Angle
1.0 1.5 2.5 20 30 45 A B C A B C A B C
General Duty 200/2 20 20 650 500 450 250 300 400 250 200 160 200 160 125 160 160 125 2.0 2.3
250/2 25 25 650 600 450 300 400 400 250 200 160 200 160 125 160 160 125 2.2 2.5
315/2 31.5 31.5 800 600 500 300 400 400 250 200 160 200 160 125 160 160 125 2.4 2.8
315/3 31.5 31.5 900 800 600 400 400 450 400 315 250 315 250 200 250 250 200 3.0 3.4
400/3 40 40 900 800 600 400 450 500 400 315 250 315 250 200 250 250 200 3.2 3.6
500/3 50 50 1050 800 650 400 450 500 400 315 250 315 250 200 250 250 200 3.6 4.0
630/3 63 63 1200 900 650 450 500 500 400 315 250 315 250 200 250 250 200 3.9 4.4
Standard Duty 315/3 31.5 31.5 1000 900 650 400 500 600 400 315 250 315 250 200 250 250 200 3.2 3.6
400/3 40 40 1000 900 650 400 500 650 400 315 250 315 250 200 250 250 200 3.4 3.9
500/3 50 50 1200 1000 800 500 500 650 500 400 315 400 315 250 315 315 250 3.8 4.3
630/3 63 63 1200 1000 800 500 500 650 500

400

 315 400 315 250 315 315 250 4.0 4.6
630/4 70 63 1200 1200 1000 500 650 800 630 500 400 500 400 315 400 400 315 4.4 5.0
800/4 90 80 1200 1200 1000 600 750 800 630 500 400 500 400 315 400 400 315 4.8 5.5
800/5 90 90 1200 1200 1200 650 800 900 800 630 500 630 500 400 500 500 400 5.5 6.3
1000/4 110 100 1200 1200 1200 600 800 900 630 500 400 500 400 315 400 400 315 6.0 6.9
1250/4 140 125 1200 1200 1200 600 800 900 630 500 400 500 400 315 400 400 315 6.4 7.3
1250/5 140 125 1200 1200 1200 800 900 1000 1000 800 630 800 630 500 630 630 500 7.0 8.0
Heavy Duty 315/3 31.5 31.5 1050 1000 800 450 500 500 400 315 250 315 250 200 250 250 200 3.4 3.7
400/3 40 40 1200 1000 800 500 600 750 450 315 250 315 250 200 250 250 200 3.5 4.0
500/3 50 50 1200 1050 900 500 600 750 450 315 250 315 250 200 250 250 200 4.0 4.6
630/3 63 63 1200 1050 900 500 600 750 450 315 250 315 250 200 250 250 200 4.2 4.8
630/4 70 63 1200 1200 1000 600 650 800 630 500 400 500 400 315 400 400 315 4.8 5.5
800/4 90 80 1200 1200 1000 600 750 900 630 500 400 500 400 315 400 400 315 5.2 5.9
1000/4 110 100 1200 1200 1200 750 900 1000 800 630 500 630 500 400 500 500 400 6.4 7.3
1000/5 110 90 1200 1200 1200 750 800 900 1000 800 630 800 630 500 630 630 500 7.2 8.2
1250/4 140 125 1200 1200 1200 750 900 1000 800 630 500 630 500 400 500 500 400 7.6 8.7
1250/5 140 125 1200 1200 1200 800 900 1000 1000 800 630 800 630 500 630 630 500 8.0 9.2
Selection of rubber cover

Selection of rubber cove, should be done by taking into account the type and size of materials to be conveyed and the operating condition of the belt ifealittandard rubber conveyor befting available in the following grades.
APPLICATION MATERIALS REFERENCE

General purpose belting IS 1891 (Part I) latest

M-24 GRADE

It has high tensile strength supenor resistance to abrasion. cut and gouging. Recommended for transporting abrasive material.

N-1 7 GRADE

Suitable For transporting moderately abrasive materials

Iron ore. Coal, Copper. Limestone. Lignite. etc.


Sand. Cement. Wood Chips. Ory pulp. etc..

Heat Resistant Belting IS 1891 (Part-II) latest HR(T- I ) GRADE

Suitable for trans,ting hot materials (up to 125 degree centigrade for coarse materials and 100 degree centigrade for fines)

SHR (T-2) GRADE

Suitable for transporting hot matenals (Up to I 50 degree centigrade for coarse materials and I 25 degree centigrade for fines)

Foundry sand. Soda ash. Hot Limestone, Cement Clinker. Ash handling, Hot Coke, Etc.,

Oil Ftesistant Beking IS 1891 (Part-III) latest Good resistance to mineral. vegetable and animai ods and fats etc..
Soya Beans Oi1. Fish Oil. Coffee. Rxe. Oil. etc..


Hygienic conveyor beking IS 1891 (Part-IV) latest

These belts with food grade rubber covers do not import odour and do not stain the materials to be conveyed and thus are particularly suitable br food processing industries.

Tea, Tobacco, Salt, Confectionenes, Fruit & Food procesing, etc.


Fire Resistant (FR) Grade IS 1891 (Part-V) latest

Recommended for use in coal and such types of m:nes enveloped in fire. f,bber covers are fire resistant and antistatic

Coal. Coal sulphur, etc..

Conveyor belts with other cover grades as per customer specification can be supplied on request. special purpose belting

CHEVRON TYPE CONVEYOR BELTS

For carrying coal and mineral ores. powdery matenais like sand. fine coal and grain as well as materials in bags along routes. Features:

  • Can carry hose materials at angle 30-35 degree and bagged materials up to 40 degree.
  • Cleats angle and pitch are designed for smooth travel over return idlers.
  • Cleats and top cover rubber are mono block molded for strength.


SIDE WALL WITH CLEATS

Adequate rigidity while designing the side wall keeps rt from buckling under compression experienced at the point of deflection. While. use of a special rubber compound that has high elongation at break on the top portion of the side wall ensures tear and gauging resistance. Moreover. the side wall is fully reinforced with Nylon fabric for enhanced durability.